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Stamping & nbsp; measure

TIME:2017-11-04

Stamping measures

1. Semi automatic and manual punching machines are equipped with dual hand brake switches, and it is strictly prohibited to press with foot pedals or single hand start switches.

2. After the high impact adjustment is completed and normal stamping is carried out, close the soundproof box (except for the packaging of product 8065 during inspection).

3. During continuous stamping, employees are not allowed to pick up products by hand within 1 meter of the punch press.

4. When the technician is debugging the machine, only one person can debug it, not two people.

5. Technicians can only adjust the machine and feed materials outside the machine, with a distance of no less than 1M.

6. When installing the mold, tighten the screws and stop the machine after 4 hours to check if the screws are loose.

7. When there is a problem with the mold during the production process and it does not need to be removed, it is necessary to first turn off the power of the injection molding machine and hang a maintenance sign on the power box before repairing the mold.

8. All tools should be returned to the toolbox after use and should not be placed on the machine to prevent them from slipping and injuring people.

9. When the machine is not in production, the power supply should be cut off in a timely manner.

10. When dealing with small workpieces, specialized tools should be used and direct feeding or retrieval by hand is not allowed.

11. Producers should stand appropriately, maintain a distance between their hands and head and the punch press, and always pay attention to the action of the punch press. It is strictly prohibited to chat with others.

12. Operators and mold repairers are strictly prohibited from putting their hands into the mold during production.

13. When installing the suction fan, the operator is strictly prohibited from reaching over the motor to clean up waste.

14. It is strictly prohibited to wear slippers during work to avoid hitting feet with molds, iron blocks, etc. in the workshop. The class monitor, fitter, and mold repairman wear protective shoes when going to work;

15. Male operators are strictly prohibited from keeping long hair, while female operators must tie up their long hair to prevent it from getting caught in the flywheel.

16. Attention should be paid to other oils such as white oil, alcohol, cleaning agents, etc.

17. Gloves should be worn when packing materials, waste, and molds to avoid scratching hands.

18. When there is oil, it should be cleaned in a timely manner to avoid slipping and falling.

19. It is strictly prohibited to wear gloves when drilling and milling machines; Wear a mask and eye protection when using the grinder to protect yourself.

20. Pay attention to dragging the mold to prevent it from falling to the ground (the flatbed truck must be lowered to transport the mold).

21. Non electricians are strictly prohibited from connecting electricity and repairing machines.

22. It is strictly prohibited to aim the air gun at people to blow, as it may harm the eyes.

23. Operators need to wear earplugs.

24. When abnormalities are found in the machine, turn off the power first and then promptly seek assistance from the on duty technician. Unauthorized handling is not allowed.

When a new employee starts work, the team leader should explain the operating procedures to them and study them once a week every day.

26. When adjusting the machine, it should be adjusted to a single action and it is strictly prohibited to use a linked discharge belt.

27. No flammable or explosive materials should be stored under the electric switch.

28. Operators are strictly prohibited from chasing or hitting in the workshop to avoid falling, knocking over products, or injuring themselves.

29. Conduct equipment inspection according to the inspection content on the equipment inspection card, paying special attention to whether the guiding and braking devices of the punching machine are operating normally, and whether the single punch and continuous punch functions are clear.

30. When installing the mold on the small punch (10T), first loosen the locking device of the guide rail, install the upper and lower molds, and then adjust the travel of the guide rail until it meets the requirements and locks the fastening device. In addition, when the high punch is used to mount the mold, hit the single stroke. After the upper mold is locked, the lower mold is locked after the oil pressure mold locking, and then checked again before production.

31. When discharging or manually picking up raw materials, the tools used (pliers, hooks) are strictly prohibited from manually feeding or picking up raw materials. Single switch may hurt hands, dual switch is needed. The machine cannot leak oil, otherwise it will fall off. Do not expose the power supply, it is dangerous.

32. When stamping iron sheets, wear gloves and concentrate, otherwise your hands will be injured.

33. During work, first check if there are any abnormalities in the operation of the equipment, such as unclear single or continuous flushing, ineffective operation, or electrical faults. Stop the machine immediately and seek timely assistance from the on duty technician.

34. It is strictly prohibited to use foot switches on punching machines, and all original equipment on the machine must be removed.

35. When cleaning and inspecting equipment, cut off the power before operation.

36. Cut off the power, clean and scrub the workbench, remove the mold for maintenance and storage, and check the lubrication system oil every week.

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